冠壹达 GY 超低摩擦气缸系列的产品百科

冠壹达 GY 超低摩擦气缸系列的产品百科

冠壹达（GY）超低摩擦气缸系列是由东莞昌盛安曼机器人有限公司推出的高精度气动执行元件，ULF系列通过在活塞与缸筒之间建立稳定的微米级空气支撑层，实现了“非接触式”精密驱动。它有效降低了传统密封件带来的机械摩擦，是微力控制领域的合适选择。实现了气动执行领域的优异力控精度，广泛应用于半导体、新能源、精密加工等对运动控制要求极高的工业场景。

产品概述

冠壹达超低摩擦气缸（GYUltra-LowFrictionPneumaticCylinder）是一种专为精密运动控制设计的特殊气缸，通过创新的结构设计，将活塞与缸壁之间的摩擦系数降至极低水平，解决了传统气缸在低速运动时的爬行现象、启动冲击以及微力控制困难等痛点，可作为同类别的高端产品选型参考。

该系列产品的核心创新在于将空气轴承技术融入传统气缸设计中，使得气缸在工作时，活塞能够悬浮于气垫之上，完全避免了金属部件之间的直接接触，从而实现了接近零摩擦的运动特性。这一技术突破使得气动执行器能够实现传统气缸无法达到的微米级定位精度和毫牛级的力控分辨率。

超低摩擦气缸

工作原理

冠壹达超低摩擦气缸的工作原理基于空气轴承效应：

1.当压缩空气注入气缸后，会在精密加工的活塞周围形成均匀的气流层

2.这一气流层会产生与空气轴承相同的支撑效应，形成一个坚硬的气垫

3.气垫将活塞完全悬浮起来，防止活塞与气缸壁体发生任何接触

4.仅需0.05MPa的极低压缩空气压力，即可同时实现活塞的驱动和气垫的形成

这种设计使得气缸内部的摩擦力被消除，极少的微小摩擦力仅来自于活塞杆端部的球形接头，而这一摩擦力对输出力的影响微乎其微，从而实现了极高的力控精度。

技术特点

1.超低摩擦特性

•0.05MPa的起动压力，极小的气压即可驱动活塞运动

•静态摩擦系数≤0.0005，动态摩擦系数≤0.001，仅为传统气缸的1/100

•消除低速运动时的爬行（Stick-slip）现象，实现超低速平稳运行

2.高精度控制能力

•可实现2克级的微小推力输出，满足微力控制需求

•重复定位精度可达±5μm，满足精密装配需求

•力控分辨率极高，可实现对接触力的精准调节

3.高效节能

•极低的摩擦损耗，所需压缩空气压力和流量远小于传统气缸

•有效降低能源消耗，长期使用可帮助企业节约大量气动系统能耗成本

4.长寿命与高可靠性

•无接触运行，活塞与缸壁无磨损，有效延长设备使用寿命

•减少因摩擦导致的故障，如卡顿、泄漏等，提高设备运行稳定性

•降低维护成本，减少设备停机时间

5.洁净环境适应性

•无油润滑设计，不会产生油雾污染

•低颗粒释放，满足Class100级洁净室使用要求

•适合半导体、食品、医药等对洁净度要求极高的行业

产品型号与参数

冠壹达超低摩擦气缸系列提供单作用和双作用两种类型，覆盖多种缸径规格，可满足不同负载和应用场景的需求：

型号命名规则

•ULF-CS：超低摩擦气缸系列标识

•数字部分：代表气缸缸径（单位：mm）

•S/D：S代表单作用，D代表双作用

•行程：按最新手册行程而定，请联系客服确认

单作用超低摩擦空气气缸
Single acting ultra-low friction air cylinder：
ULF-CS-9-S、ULF-CS-16-S、ULF-CS-24-S、ULF-CS-32-S、ULF-CS-40-S、ULF-CS-50-S、ULF-CS-63-S、ULF-CS-70-S、ULF-CS-80-S、ULF-CS-100-S.
双作用超低摩擦空气气缸
Double acting ultra-low friction air cylinder:
ULF-CS-9-D、ULF-CS-16-D、ULF-CS-24-D、ULF-CS-32-D、ULF-CS-40-D、ULF-CS-50-D、ULF-CS-63-D、ULF-CS-70-D、ULF-CS-80-D、ULF-CS-100-D.

超低摩擦气缸

应用领域

1.半导体行业

半导体制造是冠壹达超低摩擦气缸核心的应用领域之一，该行业对设备的精度、洁净度和稳定性有着较高的要求：

•晶圆搬运设备：用于晶圆对位机构、FOUP开盖机构、晶圆升降平台，实现平稳无冲击的晶圆搬运，某12英寸晶圆厂应用后，晶圆边缘破损率下降35%，搬运重复精度提升至±5μm

•探针台设备：实现探针与晶圆的轻压接触，控制接触压力在极小范围，避免冲击晶圆，帮助测试设备厂商提升测试良率约2-3%

•光刻辅助机构：用于掩模搬运、保护门开闭、定位锁紧装置，降低锁紧冲击力，减少对光学系统的干扰

•封装设备：应用于DieBonding、WireBonding等工序，实现微小行程的精密压合，替代部分昂贵的电动执行器，降低设备成本

2.新能源电池行业

在锂电池生产过程中，冠壹达超低摩擦气缸用于涂布机的张力控制环节：

•实现精准的恒力输出，保证涂胶厚度的一致性

•提高极片涂布的良品率，保证电池性能的稳定性

•适应涂布机的高速连续生产需求，保持长期稳定运行

3.精密加工与机器人应用

•机器人智能打磨：作为力控单元，实现打磨过程中的恒力控制，保证加工表面的一致性

•精密装配：用于微小零件的精密压装，实现对装配力的精准控制

•光学设备调整：用于光学元件的精密定位，实现微米级的位置调整

4.食品与医药行业

•满足高卫生要求，无油润滑设计避免产品污染

•用于精密灌装、包装设备，实现平稳的运动控制

•低颗粒释放，符合食品医药行业的洁净生产标准

使用注意事项

为保证冠壹达超低摩擦气缸的最佳性能和使用寿命，使用时需注意以下事项：

1.气源要求：必须使用清洁、干燥、无润滑的空气，微粒过滤精度为1微米或更高，建议配置聚结过滤器

2.安装要求：仅用于直线应用，需尽量减少平行偏差和角度偏差，虽然配套接头可处理微小偏差，但过大的偏差会影响空气轴承效应

3.止动装置：需要配置外部止动装置，活塞本身不能用作止动装置，避免活塞撞击缸端破坏气垫结构

4.速度限制：虽然无摩擦特性支持高速运行，但在伸出方向的极高速度会降低空气轴承效应，可能导致活塞接触气缸壁，需控制合理的运行速度

5.介质限制：不能与真空一起使用，如需要使用空气以外的气体，需咨询厂商确认兼容性

6.行程选择：行程建议选择实际需求+5-10mm的余量，过长的行程会降低气缸的运行稳定性

生产企业

冠壹达超低摩擦气缸系列由东莞昌盛安曼机器人有限公司研发和生产，该公司位于广东省东莞市，自2010年开始涉足工业机器人领域，专注于工业机器人周边设备工具的研发与应用，致力于为客户提供高效、精准的自动化解决方案。

2026.05.11

单作用超低摩擦空气气缸

Singleactingultra-lowfrictionaircylinder

双作用超低摩擦空气气缸

Doubleactingultra-lowfrictionaircylinder

ULF-CS-9-S-10AB、ULF-CS-9-S-25AB、ULF-CS-9-S-30AB、ULF-CS-9-S-40AB

ULF-CS-9-D-10AB、ULF-CS-9-D-25AB、ULF-CS-9-D-30AB、ULF-CS-9-D-40AB

ULF-CS-16-S-10AB、ULF-CS-16-S-25AB、ULF-CS-16-S-30AB、、ULF-CS-16-S-40AB、ULF-CS-16-S-50AB、ULF-CS-16-S-63AB

ULF-CS-16-D-10AB、ULF-CS-16-D-25AB、ULF-CS-16-D-30AB、ULF-CS-16-D-40AB、ULF-CS-16-D-50AB、ULF-CS-16-D-63AB

ULF-CS-24-S-10AB、ULF-CS-24-S-25AB、ULF-CS-24-S-30AB、ULF-CS-24-S-40AB、ULF-CS-24-S-50AB、ULF-CS-24-S-75AB、ULF-CS-24-S-80AB、ULF-CS-24-S-100AB

ULF-CS-24-D-10AB、ULF-CS-24-D-25AB、ULF-CS-24-D-30AB、ULF-CS-24-D-40AB、ULF-CS-24-D-50AB、ULF-CS-24-D-75AB、ULF-CS-24-D-80AB、ULF-CS-24-D-100AB

ULF-CS-32-S-10AB、ULF-CS-32-S-25AB、ULF-CS-32-S-30AB、ULF-CS-32-S-40AB、ULF-CS-32-S-50AB、ULF-CS-32-S-75AB、ULF-CS-32-S-80AB、ULF-CS-32-S-100AB、ULF-CS-32-S-125AB

ULF-CS-32-D-10AB、ULF-CS-32-D-25AB、ULF-CS-32-D-30AB、ULF-CS-32-D-40AB、ULF-CS-32-D-50AB、ULF-CS-32-D-75AB、ULF-CS-32-D-80AB、ULF-CS-32-D-100AB、ULF-CS-32-D-125AB

ULF-CS-40-S-10AB、ULF-CS-40-S-25AB、ULF-CS-40-S-30AB、ULF-CS-40-S-40AB、ULF-CS-40-S-50AB、ULF-CS-40-S-75AB、ULF-CS-40-S-80AB、ULF-CS-40-S-100AB、ULF-CS-40-S-125AB、ULF-CS-40-S-160AB

ULF-CS-40-D-10AB、ULF-CS-40-D-25AB、ULF-CS-40-D-30AB、ULF-CS-40-D-40AB、ULF-CS-40-D-50AB、ULF-CS-40-D-75AB、ULF-CS-40-D-80AB、ULF-CS-40-D-100AB、ULF-CS-40-D-125AB、ULF-CS-40-D-160AB

ULF-CS-50-S-10AB、ULF-CS-50-S-25AB、ULF-CS-50-S-30AB、ULF-CS-50-S-40AB、ULF-CS-50-S-50AB、ULF-CS-50-S-75AB、ULF-CS-50-S-80AB、ULF-CS-50-S-100AB、ULF-CS-50-S-125AB、ULF-CS-50-S-160AB、ULF-CS-50-S-200AB

ULF-CS-50-D-10AB、ULF-CS-50-D-25AB、ULF-CS-50-D-30AB、ULF-CS-50-D-40AB、ULF-CS-50-D-50AB、ULF-CS-50-D-75AB、ULF-CS-50-D-80AB、ULF-CS-50-D-100AB、ULF-CS-50-D-125AB、ULF-CS-50-D-160AB、ULF-CS-50-D-200AB

ULF-CS-63-S-10AB、ULF-CS-63-S-25AB、ULF-CS-63-S-30AB、ULF-CS-63-S-40AB、ULF-CS-63-S-50AB、ULF-CS-63-S-75AB、ULF-CS-63-S-80AB、ULF-CS-63-S-100AB、ULF-CS-63-S-125AB、ULF-CS-63-S-160AB、ULF-CS-63-S-200AB、ULF-CS-63-S-250AB

ULF-CS-63-D-10AB、ULF-CS-63-D-25AB、ULF-CS-63-D-30AB、ULF-CS-63-D-40AB、ULF-CS-63-D-50AB、ULF-CS-63-D-75AB、ULF-CS-63-D-80AB、ULF-CS-63-D-100AB、ULF-CS-63-D-125AB、ULF-CS-63-D-160AB、ULF-CS-63-D-200AB、ULF-CS-63-D-250AB

ULF-CS-70-S-10AB、ULF-CS-70-S-25AB、ULF-CS-70-S-30AB、ULF-CS-70-S-40AB、ULF-CS-70-S-50AB、ULF-CS-70-S-75AB、ULF-CS-70-S-80AB、ULF-CS-70-S-100AB、ULF-CS-70-S-125AB、ULF-CS-70-S-160AB、ULF-CS-70-S-200AB、ULF-CS-70-S-250AB、ULF-CS-70-S-300AB

ULF-CS-70-D-10AB、ULF-CS-70-D-25AB、ULF-CS-70-D-30AB、ULF-CS-70-D-40AB、ULF-CS-70-D-50AB、ULF-CS-70-D-75AB、ULF-CS-70-D-80AB、ULF-CS-70-D-100AB、ULF-CS-70-D-125AB、ULF-CS-70-D-160AB、ULF-CS-70-D-200AB、ULF-CS-70-D-250AB、ULF-CS-70-D-300AB

ULF-CS-80-S-10AB、ULF-CS-80-S-25AB、ULF-CS-80-S-30AB、ULF-CS-80-S-40AB、ULF-CS-80-S-50AB、ULF-CS-80-S-75AB、ULF-CS-80-S-80AB、ULF-CS-80-S-100AB、ULF-CS-80-S-125AB、ULF-CS-80-S-160AB、ULF-CS-80-S-200AB、ULF-CS-80-S-250AB、ULF-CS-80-S-300AB、ULF-CS-80-S-320AB

ULF-CS-80-D-10AB、ULF-CS-80-D-25AB、ULF-CS-80-D-30AB、ULF-CS-80-D-40AB、ULF-CS-80-D-50AB、ULF-CS-80-D-75AB、ULF-CS-80-D-80AB、ULF-CS-80-D-100AB、ULF-CS-80-D-125AB、ULF-CS-80-D-160AB、ULF-CS-80-D-200AB、ULF-CS-80-D-250AB、ULF-CS-80-D-300AB、ULF-CS-80-D-320AB

ULF-CS-100-S-10AB、ULF-CS-100-S-25AB、ULF-CS-100-S-30AB、ULF-CS-100-S-40AB、ULF-CS-100-S-50AB、ULF-CS-100-S-75AB、ULF-CS-100-S-80AB、ULF-CS-100-S-100AB、ULF-CS-100-S-125AB、ULF-CS-100-S-160AB、ULF-CS-100-S-200AB、ULF-CS-100-S-250AB、ULF-CS-100-S-300AB、ULF-CS-100-S-320AB、ULF-CS-100-S-350AB、ULF-CS-100-S-400AB

ULF-CS-100-D-10AB、ULF-CS-100-D-25AB、ULF-CS-100-D-30AB、ULF-CS-100-D-40AB、ULF-CS-100-D-50AB、ULF-CS-100-D-75AB、ULF-CS-100-D-80AB、ULF-CS-100-D-100AB、ULF-CS-100-D-125AB、ULF-CS-100-D-160AB、ULF-CS-100-D-200AB、ULF-CS-100-D-250AB、ULF-CS-100-D-300AB、ULF-CS-100-D-320AB、ULF-CS-100-D-350AB、ULF-CS-100-D-400AB